Thule centralizes its European distribution

Thule has entrusted Mecalux with optimizing its European supply chain. The company is set to build a state-of-the-art automated warehouse in Krzyż Wielkopolski (Poland) to centralize its European product range while also serving other international markets.

With a well-established network spanning 138 markets, this logistics automation will boost Thule’s competitiveness. “Our goals are to increase throughput, leverage our storage space, and ensure product traceability,” says Pawe³ Pêpiak, Director of the Distribution Center for Europe and ROW. “Automation will enhance cost efficiency and streamline processes, enabling us to deliver superior service and improve customer satisfaction.”

Thule’s new rack-supported building will feature racking measuring 167' wide, 443' long, and 138' high. Six double-deep automated stacker cranes will handle nearly 40,000 pallets. The facility will also be equipped with a temperature and humidity control system. A conveyor and a pallet lift will provide a direct connection between the automated warehouse and the existing manual warehouse and production hall.

The facility will also feature a floor-mounted electric monorail system, which will be responsible for transporting pallets from the receiving area to the automated warehouse. Additionally, it will move goods from the storage area to one of the 16 flow channels located in the dock area.

Mecalux’s Easy WMS warehouse management system will oversee all operations. For example, the software will assign storage locations based on product category and turnover, organize order picking, and provide product traceability. Digitalization combined with automated systems will reduce manual handling, enhance staff safety and ergonomics, and improve operational efficiency to meet anticipated demand in the coming years.